ULTRASONIC AUTOMATIC SYSTEM FOR FABRIC AND VALANCE CUTTING

Ultrasonic Automatic Cutting Table for Cutting and Squaring Fabrics Mod. SM.400.TA


The systems in our SM.400.TA range have been designed to combine ease of use with high productivity. They are particularly suitable for cutting acrylic and coated fabrics. Thanks to our years of experience and of working closely with customers everywhere in the world, , our systems are extremely reliable and meet users’ needs perfectly. Ultrasonic lengthwise cutting ensures quality even when the fabric will undergo further processing, searing the cut edge to make sure of long-lasting quality.

The modular sizes of the machine (both in width and in height) enable it to fit in with any need in terms of both production and space availability. The quality of the materials used to make our machines is such that their specifications are maintained in time, and the choice of components of the best brands in the world ensures reliability and the availability of servicing everywhere.

Ultrasonic and electric cutter Automatic Cutting Table for the production of awnings and blinds

The highly intuitive software is user friendly even for operators not used to automatic or IT systems in spite of their long experience in the processing of fabrics. The ease with which they will become familiar with the system means that it can even be entrusted to seasonal workers inexperienced in working with fabrics.

Basically, the software allows this system to be used in two different ways:

Automatic cutting: when making awnings, for instance, the number of strips of fabric needed is calculated automatically simply by entering the size of the finished awning. The operator can select the required type of awning from all those currently used.
Semiautomatic cutting: this procedure allows single or multiple cuts depending on the height and width entered by the operator.

Some of the available options are:
  • Fabric-end photoelectric cell: for detecting the end of the fabric on the roll, enabling it to be replaced so as to complete the required work automatically.
  • Automatic fabric width recognition system: for automatically detecting any displacement of the fabric from its zero reference, changing the positioning of the ultrasound for longitudinal trimming of the cloth.
  • Fabric lighting system: an area of the fabric is lit from below before it is cut so as to enable the operator to see any flaws, enabling the work cycle to be stopped so as to avoid more serious damages.
  • Automatic side roller: this rolls up the fabrics automatically once they have been cut, leaving them ready in the position for sewing.
  • Rotating storage facility with roll-holder chain: this device loads the , holding on to them so that they can be positioned automatically and the fabric can be cut off directly from the storage facility
  • On-line system: this system can be connected to a PC and to the company’s internal network, enabling orders to be entered directly via the machine so as to optimise work in terms of fabric, size and customer. This minimises wastage, errors in entering sizes and losses of time for changing rolls. Moreover, it is possible to download the overall fabric inventory automatically.
  • Fabric traceability: Fabrics can be traced to a pre-established height before completion of the laying, so a s to facilitate the next stages of processing, e.g. for removal of a valance.
 
 
Ultrasonic Semi Automated Workbench and Cutter for Cutting and Squaring Fabrics Mod. SM. 420.TA


This user-friendly workbench was designed for low-cost cutting of fabrics using ultrasonic technology or with a cold cutter.

The roll of fabric is housed on a cradle with ball bearings and is unrolled by hand to the appropriate size. The ultrasonic device or cutter start the cutting cycle automatically following activation of a pneumatic control.

Once the piece of cloth has been cut off the roll, the same operation can be carried out on the separated piece, after rotating it, in order to cut to the required size and to square it on the opposite side.

The cutting speed and the working pressure of the ultrasonic tip are adjustable.

The size of the workbench is modular and can vary depending on the type of fabric used.

Workbench semi automated for squaring and cutting fabrics and manufacturing textiles

SPECIFICATIONS
 
ADVANTAGES
  • Cut size up to 2500/3500 mm
  • Cradle for holding the fabric
  • Power supply: 220V, consumption1500 W
 
  • Simple and intuitive work cycle
  • Low installation cost
  • Ultrasonic cutting device and electric cutter
 
Laser Beam Valance Shaping Machine with Automatic Colour Recognition System Mod. SM.TLM.05

This machine was designed to guarantee perfect manufacturing quality, keeping the intervention of the operator to a minimum.
The fabric (a sewn strip of cloth between 200 and 500 mm wide) is placed by hand on a fixed seat. The machine, which has a conveyor belt, slides automatically over the fabric, scanning it rapidly with a camera to identify its weave and shape.
Once this procedure has been completed, the whole strip of cloth that has been scanned will be shown on the display terminal. At this point, the operator simply selects the type of cutting to be made and uses the mouse to pick the part of the pattern on which it is to be centred.

When the movement of the conveyor belt is reversed, the machine ejects the fabric, cutting it with the laser beam and returning it to the operator.

Unlike other machines currently available on the market for this work, thanks to this innovative software, it is no longer necessary to enter data such as the pitch, curtain width, measurement of first cloth, fabric width and so on.
All the data needed are calculated automatically by the computer by processing the images produced by the camera. The only choice to be made by the operator is aesthetic, not dimensional. The preview function enables the operator to view the cut on the fabric, that is to say the finished work, in a few seconds, even before starting the cutting cycle.

Automatic Plant for Manufacturing Pelmet and Valances

 
ADVANTAGES
  • With this software, no calculations are needed and the operator simply chooses on the basis of what can be seen
  • Minimized cycle time
  • The laser technology enables many different materials to be cut, automatically optimizing the power without touching the fabric physically (which can lead to jamming or inaccuracies in particular in the proximity of seams, in the case of mechanical or ultrasonic cutting)
  • Small machine size: 1500 x 1000 mm, height 1500 mm
 
 

Our machines for cutting and squaring fabrics have a very good Price value for money.

Please contact us for quotes and additional info.